Exam Name: Pressure Vessel Inspector
Certification Provider: API
Corresponding Certification: Individual Certification Programs
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation - Damage assessment and prioritization - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation |
| Topic 2: Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules |
| Topic 3: Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability - ASME Section VIII, V, IX application - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements |
| Topic 4: Inspection Scope, Planning, and Data Evaluation | 28% | - TML/CML selection and measurement planning - Inspection methods and technique selection - Records review and baseline data collection - Inspection interval determination and extension rules - Remaining life and corrosion rate calculations - Code scope, jurisdiction, and regulatory requirements |
| Topic 5: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates - Documentation and post-work verification |
API Pressure Vessel Inspector Sample Questions:
Question 1
Discuss the strategies for implementing API-510 standards in a multinational corporation with diverse operational environments.
Question 2
If a vessel is subjected to temperatures above design, what may happen
A. The rupture disk may implode
B. The relief device may fail
C. Creep of the vessel's material may occur
D. Precipitation at the grain boundaries may occur.
Question 3
Describe the process for re-certifying a pressure vessel that has been out of service for an extended period according to API-510.
Question 4
Explain how API-510 facilitates the upgrade of older pressure vessels to meet modern safety and efficiency standards.
Question 5
Discuss the impact of API-510 on global industry practices for the maintenance and inspection of pressure vessels.
Solutions:
| Question 1 Answer: Only visible for members | Question 2 Answer: C | Question 3 Answer: Only visible for members | Question 4 Answer: Only visible for members | Question 5 Answer: Only visible for members |
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